Semi-auto blowing machine

Semi-auto blowing machine

This cost-effective blow molding machine features manual loading of preforms and unloading of finished products, while the heating, stretching, and high-pressure blowing processes operate automatically. It boasts a simple structure, a compact footprint, and low initial investment, offering the flexibility to handle small-batch orders for various bottle types. It is capable of producing a wide range of PET beverage bottles and large-capacity containers.
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Product Value

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Low investment; an ideal choice for startups or small-scale production lines

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Flexible changeover; adaptable to various bottle types for versatile production

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Low operational barrier; quick and easy to learn

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Compact footprint; reduced energy and air consumption

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Highly suitable for prototyping and new product development

Applicability boundaries

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Applications

Small-to-medium capacity PET bottle production, flexible orders involving multiple bottle types, prototyping for new products, and auxiliary small-scale lines for water or juice plants; capable of blow-molding PET bottles for mineral water, carbonated drinks, edible oil, and sauces, accommodating containers ranging from 50ml to 20L.

Working Principle

The process utilizes the two-step PET stretch blow molding principle: preforms are first fed into an infrared oven, where they rotate for uniform heating (with the neck area kept at a lower temperature to prevent deformation); the preheated preform is manually placed into the mold, and the machine automatically executes axial stretching via a stretch rod, low-pressure pre-blowing, and high-pressure final blowing. High-pressure air forces the softened preform to conform evenly to the inner walls of the mold cavity; following a holding and cooling phase, the mold opens, and the finished bottle is manually removed, completing a single molding cycle.

Core components

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Infrared Rotary Heating Oven

Features quartz infrared lamps and independent temperature control modules; preforms rotate to ensure uniform heating.

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Mold Clamping Frame & Mechanism

Toggle-style clamping system withstands high-pressure blowing forces, preventing mold separation and flash.

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Stretching Cylinder & Rod

Axially stretches the preform to optimize wall thickness distribution.

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High-Pressure Air Valve Assembly & Air Reservoir

Manages staged pre-blowing and main blowing processes while ensuring stable air supply pressure.

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PLC Touch Control System

Configures timing sequences for heating, stretching, blowing, and pressure holding.

Optional

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Multi-cavity mold for increased hourly output

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High-temperature resistant configuration for hot-fill applications

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High-pressure air drying and filtration assembly

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Specialized stretch-sealing assembly for wide-mouth jars

Changeover/Cleaning/Maintenance

  • Monthly Maintenance

Calibrate temperature control accuracy across zones, clean high-pressure filter elements, and inspect seals for signs of aging or air leaks.

  • Consumable Replacement

Promptly replace infrared heating lamps that have aged or dimmed; replace sealing rings and air hoses periodically based on their condition.

  • Model Switching & Upgrading

Switch bottle types simply by changing molds; upgrade directly to a fully automatic blow molding machine for future production expansion.


Bottle neck deformed or oval-shaped?

Causes include insufficient cooling of the neck area in the oven or impacts during preform loading/unloading. Solutions: Reduce heating power in the neck zone and standardize manual preform loading procedures.

How do I choose between semi-automatic and fully automatic blow molding machines?

Choose a semi-automatic machine for diverse bottle types, small production batches, or limited budgets. Opt for a fully automatic machine if you require sustained high production capacity or need to manage high labor costs.

Can it connect directly to a filling line?

Semi-automatic machines produce bottles that are collected manually, making them suitable for offline production followed by transport to the filling line. If an automated, inline bottle supply is required, a fully automatic model is recommended.

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