BOTTLED WATER PRODUCTION LINE
Complete Turn-key Plant Setup from A to Z. Engineered by Fillron's 20 Years of Expertise to Lower Operational Costs, Save Up to 30% Energy, and Maximize Line OEE.
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Who It Is For
Start-up / Regional Plant
Pain Points/Needs
- Limited budget;
- lack of experience in integrated line planning;
- need for rapid production startup and return on investment.
Fillron Solution
Offers cost-effective semi-automatic and fully automatic integrated lines—spanning from water treatment to film wrapping—featuring a compact footprint and a short return on investment.
Medium & Large Brand
Pain Points/Needs
- High production capacity requirement (20,000–30,000 BPH);
- Integration with MES system required;
- Requirement for an extremely low defect rate.
Fillron Solution
Provides fully electronic filling, visual inspection, and fully automated palletizing, enabling a completely unmanned process and data traceability.
Premium Mineral Water
Pain Points/Needs
- Natural minerals must be retained;
- Extremely high standards for workshop cleanliness;
- Unique bottle design.
Fillron Solution
Utilizes an ultrafiltration (UF) water treatment process, a Class 10,000 purification filling workshop, and custom-made blow molds for uniquely shaped bottles.
Capacity & Scope
Suitable Water Sources
Scope and Technical Parameters: Tap water, groundwater, mountain spring water, natural mineral water
Description/Advantages: RO (Reverse Osmosis) or ultrafiltration processes are customized based on the water quality report.
Applicable bottle type
Scope and Technical Parameters: 330ml - 2L PET bottles (round/square/irregularly shaped)
Description/Advantages: It has strong compatibility; quick model change can be achieved by simply changing the mold and dial.
Complete production line capacity
Scope and Technical Parameters:1,000 BPH - 24,000+ BPH
Description/Advantages: The blow molding machine, filling machine and downstream packaging are perfectly matched without bottlenecks.
Control and Traceability
Scope and Technical Parameters: PLC + HMI + Remote Monitoring
Description/Advantages: Supports production data logging (≥3 years), fault self-diagnosis, and integration with ERP/MES.
Compliance Standards
Scope and Technical Parameters: GB5749 / FDA / GMP
Description/Advantages: We provide a complete set of material certificates and weld flaw detection reports to assist in obtaining SC certification.
Line Process Flowchart
Water Treatment System
Multi-stage filtration, RO/ultrafiltration, and ozone/UV sterilization produce sterile pure water or spring water that retains minerals.
Automatic PET Bottle Blowing Machine
The preforms are automatically heated and blown into shape, and then directly and seamlessly transported to the filling machine through an air conveyor, avoiding secondary contamination.
3-in-1 Rinsing-Filling-Capping Monobloc
In a Class 10,000 cleanroom environment, aseptic water rinsing, isobaric/atmospheric pressure filling, and precise capping are completed in one go.
Conveying & Visual Inspection Network
The intelligent conveyor chain, combined with AI visual inspection, automatically rejects defective products such as those with insufficient liquid level, crooked caps, or no labels.
Downstream Intelligent Packaging Line
Automatic drying, labeling/sleeving, laser coding, film wrapping/carton packaging, and robotic palletizing and warehousing.
THE COMPLETE WORKFLOW BLUEPRINT
From Raw Water Purification to Final Packaged Pallets. Click Each Phase below to Explore Our Seamless Line Synchronization that Eliminates Manufacturing Bottlenecks.
01
Water Treatment System
01
Water Treatment System
Multi-media filtering, activated carbon adsorption, and advanced Reverse Osmosis (RO) membranes to transform raw water into crystal-clear mineral or pure water conforming to global standards.
02
Automatic PET Bottle Blowing Machine
02
Automatic PET Bottle Blowing Machine
Energy-saving high-pressure rotary stretching and blowing system, delivering flawless structural integrity for lightweight PET bottles at synchronized high speeds.
03
Water Filling System
03
Water Filling System
Variable frequency drive (VFD) bottle flow control coupled with online vision/laser defect analysis to guarantee zero contamination before final sealing.
04
Post-Packaging System
04
Post-Packaging System
Automated OPP hot melt glue/shrink sleeve labeling, date laser coding, automatic shrink film wrapping or carton packing, and robust robotic palletizing for shipping readiness.
Plant & Utility Requirements
Factory Space and Cleanliness
- Space: According to capacity planning (For example, 10,000 BPH would require approximately 50m x 20m.).
- Cleanliness: The filling room must meet Class 10,000 cleanliness standards and be equipped with an air shower and a secondary changing area.
Power Requirements
- 380V / 50Hz / 3-Phase
- The total power of the line depends on the configuration; it is recommended to equip it with a voltage regulator.
Steam and Compressed Air
- Steam: Used for the heat-shrink wrapping machine and CIP hot water cleaning.
- Compressed Air: A refrigerated dryer is required to ensure that the pneumatic components and the blown air source are free of water and oil.
Water and Drainage
- Raw Water: Must meet the inlet pressure and flow rate of the production line.
- Drainage: It is necessary to plan drainage ditches for the discharge of CIP acid and alkali wastewater and RO concentrate.
Configuration & Options
| Standard Economy | High-Efficiency Automatic | Ultra-Clean / Smart |
| 1,000 – 4,000 BPH | 5,000 – 20,000 BPH | 21,000 – 24,000+ BPH |
| Separate blow molding and filling machines; semi-automated end-of-line packaging; basic PLC control. | Fully automatic bottle blowing and high-speed filling; automatic shrink-wrapping/case packing; in-line liquid level inspection. | Electronic filling; AI-based full visual inspection; fully automated palletizing; MES system integration. |
| Suitable for: Start-up water plants and small contract manufacturing facilities. | Suitable for: Medium-to-large regional brands. | Suitable for: Leading water companies and premium mineral water. |
Turnkey Project Steps
01
Needs Assessment and Water Quality Analysis
Confirm the water source report, target bottle type, expected production capacity, and plant drawings.
02
Overall Line Layout Design
Provide a workshop layout plan and the flow of people and materials.
03
Equipment Manufacturing and FAT Acceptance
Standardized production, with in-plant water testing, and customer video or on-site acceptance.
04
On-site installation and SAT commissioning
Engineers will come to your location to install the equipment, ensure seamless integration across the entire system, and assist in passing the SC certification audit.
05
Training and Lifetime After-Sales Service
We provide training in operation, maintenance, and process parameter adjustment; 24-hour remote response and lifetime technical support.
Customize Your Production Line
![2000BPH Pure Water Production Line]( "2000BPH Pure Water Production Line")
2000BPH Pure Water Production LineThe line is easy to operate and runs reliably, ensuring consistent purified water quality and production efficiency.Inquire Now
![1500BPH 5-15L Water Filling Packing Line]( "1500BPH 5-15L Water Filling Packing Line")
1500BPH 5-15L Water Filling Packing LineThe line runs smoothly with accurate large-volume bottle filling and reliable packaging. We are very satisfied with its overall performance.Inquire Now
FAQ
Does Fillron provide turnkey services for the entire production line, ranging from water treatment to end-of-line packaging?
Yes. We provide complete turnkey projects. From the initial factory layout design, water treatment system, blow molding machine, 3-in-1 washing, filling and sealing machine, vision inspection to the subsequent intelligent packaging line, everything is planned, manufactured, installed and commissioned by Fillron. Purchasing the entire line ensures seamless integration between subsystems and avoids the risk of shirking responsibility caused by multiple intermediaries.
Can the equipment handle poor-quality source water (such as high-hardness groundwater or surface water)?
Absolutely. Our water treatment systems are highly customizable. Before selecting the equipment, we require a raw water quality analysis report. For sources with high hardness, high iron and manganese levels, or high turbidity, we incorporate specific modules—such as softening, iron and manganese removal, or multi-media pre-treatment—to ensure the final output fully complies with national standards for direct drinking water or mineral water.
Is the changeover process complex if I want to switch bottle types or packaging specifications?
Our equipment is designed with "flexible production" needs in mind from the outset. Both the 3-in-1 filling machine and the fully automatic blow molding machine feature modular and quick-release designs. Switching between different PET bottle sizes (e.g., from 330ml to 2L) or adjusting packaging specifications typically requires replacing only a few starwheels and guide rails or tweaking mechanical parameters; skilled operators can complete the changeover within 1–2 hours.
Are the energy consumption and daily consumable costs for the entire production line high?
Fillron is committed to providing energy-efficient solutions. For instance, our blow molding machines utilize infrared heating and high-pressure air recovery technologies, achieving energy savings of over 30%; our water treatment systems feature high RO membrane recovery rates and minimal concentrate discharge. Daily consumables primarily consist of filter cartridges, RO membranes, and sealing rings; we provide a detailed list of consumables and replacement schedules to help you accurately calculate operating costs.
What is the approximate delivery lead time for the equipment?
The delivery lead time for a complete line with a standard configuration is typically 45 to 60 days. The actual delivery date may vary depending on your production capacity requirements (e.g., the manufacturing time differs between 2,000 BPH and 24,000 BPH systems) and the level of customization. We will provide a detailed production schedule after the contract is signed.
What after-sales and technical support services does Fillron provide?
We provide full-lifecycle after-sales support:
On-site service: We dispatch engineers to your site free of charge to guide installation and commissioning, and to assist with passing SC certification audits.
Personnel training: We provide comprehensive training on equipment operation and routine maintenance for your operators and maintenance technicians.
Remote support: We offer 24/7 online technical support and utilize PLC remote modules for rapid fault diagnosis.
Spare parts support: We maintain a comprehensive spare parts inventory to ensure that wear parts and core components are shipped within 48 hours.
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