BEVERAGE CANNING PRODUCTION LINE
Robust Turn-key Canning & Seaming Blends from A to Z. Tailored for Sleek, Slim, and Standard Aluminum Cans to Maximize Seam Integrity and High-Speed Throughput.
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Who It Is For
Beer / Craft Brewery
Pain Points/Needs
- Aluminum cans offer excellent light protection, but the sealing requirements are extremely high;
- even a slight leak can lead to oxidation and off-flavors.
Fillron Solution
We offer heavy-duty seamers to ensure a perfect double-roll seal, locking in beer flavor and foam.
CSD / Energy Drinks
Pain Points/Needs
- Need to cope with extremely high capacity demand (such as)20,000(BPH or higher);
- foam overflow must be prevented during high-speed filling.
Fillron Solution
We offer ultra-high-speed isobaric filling machines equipped with precise liquid level control and defoaming technology to meet the needs of large-scale mass production.
Co-packer / Beverage Plant
Pain Points/Needs
- It requires frequent changes to different can sizes (such as 330ml, 500ml, Slim Can);
- and the changeover time must be extremely short.
Fillron Solution
The modular, tool-free design allows for easy replacement of only a few star wheels and guide rails, significantly reducing downtime.
Capacity & Scope
Applicable materials
Scope and Technical Parameters: Beer, carbonated drinks, soda water, energy drinks, cold brew coffee
Description/Advantages: It is compatible with both carbonated and non-carbonated beverages and provides corresponding filling valve configurations.
Applicable tank types
Scope and Technical Parameters: Standard jar (Sleek/Standard), Stubby jar, Slim jar
Description/Advantages: Supports aluminum or tin cans of various sizes from 200ml to 1L.
Complete production line capacity
Scope and Technical Parameters:1,000 CPH - 24,000+ CPH
Description/Advantages: Designed specifically for ultra-high-speed production, with perfect synchronization of cycle times across all production stages.
Roll sealing pass rate
Scope and Technical Parameters: ≥ 99.9%
Description/Advantages: The heavy-duty roll sealing machine is equipped with an online edge detection system to reject defective products in real time.
Compliance Standards
Scope and Technical Parameters: ISO / FDA / GMP
Description/Advantages: The entire system features a hygienic design with no blind spots and supports CIP/SIP cleaning.
Line Process Flowchart
Can Depalletizer & Ionized Air Rinser
The system automatically unloads full stacks of empty cans onto a conveyor chain, where they undergo ion air dust removal and inverted rinsing to ensure absolute cleanliness.
High-Precision Can Filling Monobloc
Employing the principle of isobaric/micro-negative pressure, it achieves high-speed and stable filling, precisely controls the liquid level, and prevents foam overflow and CO₂ loss.
Heavy-Duty Can Seamer
The heavy-duty cast iron body and precision rolling wheels are used to perfectly double-roll the edges of the can lid and the can body to ensure an absolute seal.
Can Warm-up & X-Ray Detection
Warm water spray eliminates condensation; X-rays accurately detect liquid level and automatically reject products with insufficient liquid level or no lid.
End-of-Line Packaging Automation
Powerful drying, multi-can combination packaging (multi-pack/carton), robotic palletizing, and stretch film packaging for warehousing.
THE COMPLETE WORKFLOW BLUEPRINT
From Empty Can Depalletizing to Tight Robotic Casing. Explore Our Integrated Rinsing-Filling-Seaming Synchronization Crafted for Zero Can Deformation.
01
Water Treatment System
01
Water Treatment System
Multi-media filtering, activated carbon adsorption, and advanced Reverse Osmosis (RO) membranes to transform raw water into crystal-clear mineral or pure water conforming to global standards.
02
Blending System
02
Blending System
Gravity or isobaric mechanical/electronic filling heads designed with smooth sealing bells to handle delicate aluminum walls without crushing.
03
Beverage Can Filling Seaming Machine
03
Beverage Can Filling Seaming Machine
Dual-seaming rollers with tight titanium-coated tooling to guarantee impeccable double-seam specifications, ensuring zero product leaks.
04
Depalletizer
04
Depalletizer
Brings cold-filled cans to room temperature to prevent water condensation, matched with X-Ray inspection to eliminate under-filled cans.
05
Post-Packaging System
05
Post-Packaging System
Warm-up tunnel (to avoid bottle condensation), OPP hot melt glue labeling, automatic pack wrapping, and robotic palletizing.
06
Warming Tunnel
06
Warming Tunnel
Warm-up tunnel (to avoid bottle condensation), OPP hot melt glue labeling, automatic pack wrapping, and robotic palletizing.
Plant & Utility Requirements
Factory space and cleanliness
- Space: Space needs to be reserved for unloading area and subsequent multi-packing equipment.
- Cleanliness: The filling and sealing areas must meet Class 10,000 cleanliness standards and maintain positive pressure.
Compressed Gases
- CO₂/Nitrogen: Used for isobaric filling and pipeline purging.
- Compressed air: A refrigerated dryer and an oil filter are required to ensure that the air source for pneumatic components and cleaning tanks is absolutely clean.
Steam and Hot Water
- Used in thermos tunnels, CIP cleaning systems, and sealing machine lubrication systems.
- A stable steam boiler or hot water unit is required.
Power and Control
- Power: 380V / 50Hz / 3Phase.
- The entire line uses industrial Ethernet communication and supports remote fault diagnosis.
Configuration & Options
| Standard Economy | High-Efficiency Automatic | Industrial Ultra-High Speed |
| 1,000 - 4,000 CPH | 5,000 - 15,000 CPH | 16,000 - 24,000+ CPH |
Semi-automatic unpalletizing + basic filling + standard capping machine; manual/semi-automatic downstream processing. | Fully automatic depalletizing + high-precision equal pressure machine + high-speed capping machine + pressure detection. | Electrically driven ultra-high-speed production line; liquid level detection; pressure detection; fully automated multi-packaging and palletizing; MES integration. |
Suitable for: Start-up craft breweries and small functional beverage businesses. | Suitable for: medium to large-sized beverage brands and regional breweries. | Suitable for: Leading beer groups and large carbonated beverage factories. |
Turnkey Project Steps
01
Needs Assessment and Tank Type Confirmation
Confirm the target can size, beverage carbonation content, and expected production capacity.
02
Overall Line Layout Design
The key planning focuses on logistics in the unloading area, maintenance space for the roll sealing machine, and the flow of subsequent packaging.
03
Equipment Manufacturing and FAT Acceptance
The filling accuracy and sealing quality were verified by conducting water/air tests in the factory.
04
On-site Installation and SAT Commissioning
Engineers will come to your location for installation and assist with edge dissection testing and liquid level calibration.
05
Training and Lifetime After-Sales Service
We provide training on roll sealing adjustment and equipment maintenance; 24-hour online technical support; and lifetime spare parts supply.
Customize Your Production Line
![2000CPH Juice & Tea Canning Line]( "2000CPH Juice & Tea Canning Line")
2000CPH Juice & Tea Canning LineThe line runs smoothly with accurate juice and tea filling and reliable can sealing. We are very satisfied with its performance.Inquire Now
FAQ
Why must a "heavy-duty seamer" be used on a can production line?
Can production lines typically operate at extremely high speeds (up to tens of thousands of CPH). Ordinary light-duty cannula sealers are prone to vibration at high speeds, leading to loose edges (micro-leakage). Fillron's heavy-duty cannula sealers feature a thickened cast iron body, providing excellent shock resistance and ensuring a perfect double edge seal even at ultra-high speeds, preventing beverage oxidation and spoilage.
Why is "ionized air" used instead of regular compressed air for tank cleaning?
Aluminum cans generate static electricity during transportation and friction, making them highly susceptible to attracting fine dust and metal shavings from the air. Ordinary compressed air cannot remove this static electricity, while ionized air can neutralize it and thoroughly remove impurities from the can, which is crucial for the hygiene and safety of beer and premium beverages.
What are the advantages of X-ray liquid level detection over traditional weighing or visual inspection?
Aluminum cans are opaque metal containers, and visual inspection cannot see inside. Traditional weighing methods become inaccurate at ultra-high speeds. Fillron's X-ray inspection can penetrate the metal can, providing non-contact, 100% accurate liquid level identification without damaging the can, making it standard equipment on high-speed aluminum can lines.
What if the surface of the aluminum can is covered with condensation after filling, and the subsequent packaging gets damp?
This is an inevitable phenomenon in the filling of low-temperature carbonated beverages. Fillron comes standard with a Can Warm Tunnel after sealing, which uses circulating warm water to raise the temperature of the can to room temperature, completely eliminating condensation. Then, a powerful air knife is used to dry it, ensuring that subsequent labeling, multi-packing, and carton packaging are absolutely dry.
Is it complicated to change the production line for Fillron's cans? How long does it take?
Fillron fully considered flexible production from the initial design stage. Our filling and sealing machines adopt a tool-less changeover design. When changing to different height cans (such as from 330ml to 500ml), skilled workers only need to replace a few star wheels and guide plates, which can usually be completed within 30-45 minutes, greatly reducing downtime losses.
How is the roll sealing quality guaranteed? Does the equipment have a self-testing function?
Fillron's heavy-duty sealing machines can be equipped with an online seam measurement system. This system can monitor the seam thickness, width, and tightness of each can in real time. If any parameters deviate from the standard, the system will immediately sound an alarm and automatically reject defective products, ensuring the absolute safety of the products leaving the factory.
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